Teacher Resource

Lesson Rubric

Single rubric covering all deliverables from Sections 1–7. Section 8 (ABS Trap) has a separate advanced rubric below. Total: 100 points (core) + 25 points (advanced).

Core Lesson — 100 Points

Section 1: Physics Foundations (15 pts)

CriteriaExcellent (15)Proficient (12)Developing (8)Incomplete (0–4)
Knowledge Check — 3 calculations All 3 correct with work shown and correct units 2 of 3 correct, or all correct but missing units 1 of 3 correct, or calculations attempted with significant errors Not attempted or no correct answers

Section 2: FEA Workflow (10 pts)

CriteriaExcellent (10)Proficient (8)Developing (5)Incomplete (0–2)
Workflow labeling — 7 steps identified as human or computer All 7 correctly labeled, including "semi-automatic" for mesh 5–6 correct, or all correct but mesh not noted as semi-automatic 3–4 correct Not attempted or fewer than 3 correct

Section 3: Simulation Setup (20 pts)

CriteriaExcellent (5 ea.)Proficient (4 ea.)Developing (2 ea.)Incomplete (0)
Material assignment screenshot Custom FDM PLA with all 5 properties correct and visible Custom material created but 1 property incorrect or unclear Used built-in material or multiple properties wrong Missing
Fixture placement screenshot Correctly placed on both support locations, arrows visible Correct locations but screenshot unclear Incorrect placement (wrong face, over-constrained) Missing
Load application screenshot Correct face, correct direction, correct magnitude, arrow visible Correct setup but magnitude or screenshot unclear Wrong face, wrong direction, or wrong magnitude Missing
Results summary Max stress, max displacement, min FoS all recorded with values in reasonable range All three recorded but one value seems off Missing one or more values Missing

Section 4: Results Interpretation (10 pts)

CriteriaExcellent (10)Proficient (8)Developing (5)Incomplete (0–2)
Interpret provided results screenshot: identify max stress location, displacement, min FoS, and write 2-sentence summary All 4 elements correct. Summary demonstrates understanding of what FoS means practically. 3 of 4 elements correct. Summary present but imprecise. 1–2 elements correct. Summary vague or missing. Not attempted

Section 5: Print Documentation (10 pts)

CriteriaExcellent (10)Proficient (8)Developing (5)Incomplete (0–2)
Bambu Studio settings screenshot + labeled specimen photos Screenshot shows all required settings (100% infill, 0.2mm, correct temps). 3+ labeled specimens with correct naming convention. Settings correct but screenshot missing one parameter. Or 3+ specimens but naming convention incomplete. Settings partially correct. Fewer than 3 specimens. Or no labeling. Missing documentation

Section 6: Physical Testing (15 pts)

CriteriaExcellent (5 ea.)Proficient (4 ea.)Developing (2 ea.)Incomplete (0)
Data sheet completeness All load steps recorded with mass, force, deflection. Failure clearly noted. Most steps recorded, minor gaps Significant gaps or only failure recorded Missing
Calculations Flexural stress and modulus correctly calculated with work shown One calculation correct, one with minor error Formulas identified but significant math errors Missing
Specimen photo Clear photo showing failure location with label visible Photo present but failure location unclear Photo present but poor quality, can't see failure Missing

Section 7: Comparison + Reflection (20 pts)

CriteriaExcellent (10 ea.)Proficient (8 ea.)Developing (5 ea.)Incomplete (0–2)
Comparison table All fields complete. Percent error correctly calculated. Failure location comparison includes Y/N match assessment. Table complete but percent error has minor calculation error Table partially complete or significant errors Missing
Written reflection (3–5 sentences) States percent error. Names 2+ specific, plausible error sources. Proposes specific improvements for closer match. States percent error. Names 1 error source. Proposes a general improvement. Vague reflection without specific analysis Missing or single sentence

Section 8: The ABS Trap — Advanced (25 bonus pts)

CriteriaExcellent (pts shown)ProficientDevelopingIncomplete
Side-by-side comparison table (10 pts) All three columns complete (default ABS, corrected ABS, physical). Percent errors calculated for both. Table complete but one percent error incorrect (8) Table partially complete (5) Missing (0)
Written reflection (15 pts) Explains why default ABS produced larger error. Connects to injection-molded vs. FDM difference. Articulates the general principle about verifying simulation inputs. (15) Identifies the material mismatch but doesn't generalize the lesson (11) Vague explanation without connecting to material assumptions (7) Missing (0)

Grade Scale

ScoreGradeDescription
90–100AThorough understanding. Accurate calculations. Insightful reflection.
80–89BSolid understanding. Minor errors in calculations or reflection.
70–79CBasic understanding. Some gaps in documentation or analysis.
60–69DPartial completion. Significant gaps.
< 60FIncomplete. Major sections missing.
Advanced Credit

Section 8 points (up to 25) are added on top of the 100-point core. A student who earns 92/100 on the core + 22/25 on Section 8 = 114/100. Handle as extra credit per your grading policy.